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한국어2026-10-09 · Season 4
Production Schedule Optimization - How to Build Better Production Schedules
Show notes
A production schedule can look correct while the factory has already moved on. A machine runs slower than expected, a setup takes longer, material is still waiting for release, or an urgent order enters the plan. ERP still shows the original dates, MES shows current execution, and the supervisor has already started adjusting the sequence on the floor. The real challenge is keeping the schedule connected to what production can actually do now. FROM PRODUCTION PLAN TO EXECUTABLE SCHEDULE A production plan describes what the business intends to make. A production schedule turns that demand into real work on specific machines, during specific shifts, with the required materials, tools, people, and approvals available. That means a schedule needs more than due dates and work-order numbers. It needs routes, operation times, setup rules, resource capability, material status, quality gates, calendars, tooling, and enough execution information to understand whether the next operation can really start. ERP, MES, AND SHOP-FLOOR REALITY ERP should remain the source for customer demand, production orders, due dates, inventory, purchasing, and commercial commitments. MES works closer to execution and tells the scheduling process which operations are running, what quantities are complete, where work is blocked, and what actually happened during the shift. Neither system provides the complete scheduling picture alone. A credible schedule combines business priorities from ERP with current execution information from MES and relevant shop-floor events from OT systems. FINITE-CAPACITY AND CONSTRAINT-BASED SCHEDULING Constraint-based scheduling begins with what the factory can actually support. Instead of loading orders against preferred dates and discovering overload later, the scheduler checks whether the work fits the real capacity available. Typical constraints include: • Machine availability and capability • Setup and changeover time • Material and batch availability • Operator skills and shift calendars • Fixtures, tools, gauges, and secondary resources • Maintenance periods • Quality holds and inspection requirements • Operation sequence and routing rules A machine may have eight available hours. The schedule should not quietly assign twelve hours of work and leave production to solve the difference. HARD CONSTRAINTS VS SOFT CONSTRAINTS Some rules cannot be broken. A machine without the required capability cannot run the operation, material on quality hold cannot be consumed, and an operation cannot begin before a required predecessor is complete. Other rules are preferences. Production may prefer fewer changeovers, similar products grouped together, or a stable sequence through the current shift. Those preferences matter, but they may be overridden when an urgent customer order or major disruption requires it. The scheduler therefore needs to distinguish between what is impossible and what is simply undesirable. CAPACITY IS MORE THAN AN EMPTY MACHINE An idle machine is not automatically usable capacity. The required fixture may be somewhere else, the machine may lack approval for the product revision, the gauge may be out of calibration, or the qualified operator may not be on shift. This is why detailed scheduling needs capability data rather than only resource groups and calendar hours. The important question is not whether the machine is free. It is whether the complete operation can be executed under the conditions that apply to that specific order. REAL-TIME RESCHEDULING WITHOUT CONSTANT CHAOS Real-time data does not mean the entire schedule should change every time a machine sends an alarm. Production needs stability long enough for people to prepare materials, install tools, perform setups, and execute the work. Rescheduling should therefore be exception-based. A confirmed breakdown, serious material shortage, quality hold, major execution delay, or approved priority change may justify a scheduling review. Minor deviations can simply remain in the execution history. Freeze zones can protect near-term work that has already been staged or started, while work farther into the future remains more flexible. OBJECTIVES AND TRADE-OFFS A feasible schedule is not automatically the best schedule. The factory may want to protect delivery dates, reduce setups, maximize bottleneck utilization, control work in process, or keep the schedule stable. Those objectives can conflict. Moving an urgent order forward may protect one customer commitment but create another setup, delay another order, and disturb work already prepared on the floor. Optimization can calculate alternatives quickly, but planners still need to decide which trade-offs the business is willing to accept. WHERE MICROSOFT FITSAzure can provide the integration layer connecting ERP, MES, OT systems, and a scheduling or optimization service. Microsoft Fabric can bring historical scheduling, execution, quality, maintenance, and selected machine data together for analysis and governance. Power BI can help teams review schedule adherence, bottlenecks, repeated delays, planned versus actual operation times, and the reasons schedules change. Power Platform can support controlled workflows around urgent orders, route changes, quality decisions, and other exceptions that require human approval. Microsoft technologies support the scheduling architecture, but a specialized APS or optimization engine is still needed when the factory requires finite-capacity scheduling, constraint solving, sequencing, and optimization. KEY TAKEAWAYS • ERP provides the business plan while MES provides execution reality. • Detailed scheduling needs finite capacity, not generic available hours. • Resource capability matters more than simple machine availability. • Tools, skills, quality, materials, and maintenance can all become scheduling constraints. • Not every shop-floor event should trigger a new schedule. • Freeze zones help protect work already prepared or underway. • Optimization should expose trade-offs rather than silently move work. • Fabric, Azure, Power BI, and Power Platform can support the surrounding data, integration, analytics, and workflow architecture. • Human judgment remains part of the scheduling process. better production schedule is not one that never changes. It is one that reflects the real constraints of the factory, changes only when necessary, and gives planners and production teams a clear view of what can actually happen next. Become a supporter of this podcast: https://www.spreaker.com/podcast/m365-fm-microsoft-365-azure-cloud-power-platform-ai--6704921/support.
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Host: Mirko Peters
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AI‑first Tech & Consulting von Strategie bis Skalierung | Exxeta { "@context": "http://schema.org", "@type": "Organization", "name": "Exxeta AG", "url": "https://exxeta.com/", "logo": "https://exxeta.com/img/asset/YXNzZXRzL2V4eGV0YV9sb2dvX25lZ2F0aXZfcmdiLnBuZw/exxeta_logo_negativ_rgb.png?w=336&h=336&fit=contain&s=252b35284f3fc5c2e5579132108a7563" } { "@context": "https://schema.org", "@graph": [ { "@type": "Organization", "@id": "https://exxeta.com/#organization", "name": "Exxeta AG", "legalName": "Exxeta AG", "url": "https://exxeta.com/", "logo": { "@type": "ImageObject", "@id": "https://exxeta.com/#logo", "url": "https://exxeta.com/img/asset/YXNzZXRzL2V4eGV0YV9sb2dvX25lZ2F0aXZfcmdiLnBuZw/exxeta_logo_negativ_rgb.png?w=336&h=336&fit=contain&s=252b35284f3fc5c2e5579132108a7563", "width": 336, "height": 336 }, "address": { "@type": "PostalAddress", "streetAddress": "Victor-Gollancz-Straße 5", "postalCode": "76137", "addressLocality": "Karlsruhe", "addressCountry": "DE" }, "contactPoint": { "@type": "ContactPoint", "telephone": "+49 721 50994-5000", "email": "info@exxeta.com", "contactType": "customer service", "areaServed": "DE" } }, { "@type": "WebSite", "@id": "https://exxeta.com/#website", "url": "https://exxeta.com/", "name": "Exxeta", "publisher": { "@id": "https://exxeta.com/#organization" } }, { "@type": "WebPage", "@id": "https://exxeta.com/#webpage", "url": "https://exxeta.com/", "name": "Tech & Consulting | Exxeta", "headline": "AI first. 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class="block py-1 hover:opacity-70"> Podcast <a href="/newsletter" class="block py-1 hover:opacity-70"> Newsletter <div class="flex flex-col items-center justify-center rounded-2xl bg-white p-1 font-sen text-base font-bold transition-shadow hover:shadow-xl"> <button id="language-button" class="group peer inline-flex h-6 items-center gap-2 rounded-xl px-2 py-1 uppercase outline-0 hover:bg-black hover:text-white" aria-haspopup="listbox" aria-expanded="false" aria-controls="language-dropdown" aria-label="Sprachauswahl"> de <div id="language-dropdown" class="relative top-full z-10 mt-2 hidden flex-col gap-2 peer-aria-[expanded=true]:flex" role="listbox" aria-label="Verfügbare Sprachen"> <a id="language-option-0" href="/en" aria-label=" english" aria-selected="false" class="inline-flex h-6 items-center gap-2 rounded-xl px-2 py-1 uppercase outline-0 hover:bg-black hover:text-white" role="option" tabindex="-1" data-language="en"> en <button type="button" class="js-search-toggle flex items-center justify-center w-10 h-10 rounded-full hover:bg-gray-100 transition-colors duration-200"> <div class="js-menu-underline hidden xl:block top-[61px] absolute bottom-0 h-[3px] bg-black transition-all duration-300 ease-in-out z-0 pointer-events-none"> <div class="relative flex h-16 w-full items-center justify-center overflow-hidden font-bandeins-bold md:h-24" > <span class="glitch-word absolute text-4xl opacity-0 tracking-wide sm:text-6xl md:text-[102px]" data-text="AI THAT WORKS" > AI THAT WORKS <span class="glitch-word absolute text-4xl opacity-0 tracking-wide sm:text-6xl md:text-[102px]" data-text="PLATFORMS" > PLATFORMS <span class="glitch-word absolute text-4xl opacity-0 tracking-wide sm:text-6xl md:text-[102px]" data-text="DATA" > DATA <span class="glitch-word absolute text-4xl opacity-0 tracking-wide sm:text-6xl md:text-[102px]" data-text="ENGINEERING" > ENGINEERING <span class="glitch-word absolute text-4xl opacity-0 tracking-wide sm:text-6xl md:text-[102px]" data-text="AGENTIC AI" > AGENTIC AI <span class="glitch-word absolute text-4xl opacity-0 tracking-wide sm:text-6xl md:text-[102px]" data-text="CONSULTING" > CONSULTING <span class="glitch-word absolute text-4xl opacity-0 tracking-wide sm:text-6xl md:text-[102px]" data-text="AUTOMATION" > AUTOMATION For complex systems. At scale. <section id="section-2" class="w-full bg-black text-white "> <div class="py-16 px-5 sm:px-8 md:gap-x-8 md:grid md:grid-cols-2 md:items-center lg:gap-x-12 lg:px-10 xl:min-h-[40rem] 2xl:max-w-screen-2xl 2xl:mx-auto pt-0 lg:pt-0 3xl:pt-0 pb-0 lg:pb-0 3xl:pb-0 lg:grid-cols-2 "> <img src='/assets/_startseite-2026/exxeta-we-do5.gif' alt='' class='w-full h-full object_contain object-contain object-contain max-h-[34rem]' loading='lazy'> <article class="lg:row-start-1 mt-10 lg:mt-0 lg:col-start-2"> Wir sind Exxeta Der AI-native Transformationspartner für komplexe und regulierte Unternehmen. Mit AI, Data, Engineering, Branchenwissen und eigener Technologie. <section id="section-4" class="px-5 sm:px-8 lg:px-10 3xl:max-w-screen-3xl 3xl:mx-auto mb-10 mt-16 lg:mt-32 3xl:mt-44 " > Technology partners <section id="section-5" class="splide splide-logo-slider w-screen relative overflow-y-hidden my-16 px-5 sm:px-8 lg:px-10 lg:my-32 3xl:my-44 3xl:max-w-screen-3xl 3xl:mx-auto" aria-label="Logo Slideshow"> <span class="splide__toggle__play items-center text-black"> Autoplay start <span class="splide__toggle__pause items-center text-black"> Autoplay stop <video class="w-full h-full object-contain max-h-[34rem]" src="/assets/podcast-landing-page-gaste/aitw_video-teaser-loop_small2.mp4" preload="auto" muted autoplay loop playsinline data-videoloop> AI THAT WORKS – der Podcast Alle reden über AI. Wir sprechen mit den Menschen, die sie in echten Projekten zum Laufen bringen.Jetzt auf Spotify, YouTube und überall, wo es Podcasts gibt. <a href="https://www.youtube.com/watch?v=V7-ggV-Rwuk" target='_blank' target='_blank' id="pZ4fxDfG7BwCmRMFvo_KT" class="analytics-type-button flex justify-center items-center font-sen font-bold text-base appearance-none px-6 py-2 max-w-max border-4 rounded-full group transition-all duration-100 h-max ease-in-out sm:text-xl bg-white text-black border-white no-touch-hover:hover:bg-transparent no-touch-hover:hover:text-white " > Jetzt reinhören AI THAT WORKS – der Podcast <svg width="9" height="16" viewBox="0 0 9 16" fill="none" stroke="currentColor" xmlns="http://www.w3.org/2000/svg" aria-hidden="true" class="origin-center transform ml-3 w-4 h-5 group-hover:translate-x-0.5 "> <path fill-rule="evenodd" clip-rule="evenodd" d="M8.70703 8.00004L1.35348 15.3536L0.64637 14.6465L7.29282 8.00004L0.646371 1.35359L1.35348 0.646484L8.70703 8.00004Z" fill="black" /> <section id="section-8" class="px-5 sm:px-8 lg:px-10 3xl:max-w-screen-3xl 3xl:mx-auto mb-10 mt-16 lg:mt-32 3xl:mt-44 " > Selected references <section id="section-9" class="splide splide-slider mb-16 lg:mb-32 3xl:mb-44 3xl:mx-auto 3xl:max-w-screen-3xl" aria-label="Slideshow" > <button aria-label="Zum vorherigen Slider-Eintrag" class="splide__arrow splide__arrow--prev absolute z-10 top-1/2 w-12 h-12 rounded-full border-2 flex items-center justify-center transition-all ease-in-out duration-100 left-1 js-slider-prev md:left-[17%] lg:left-[23%] 2xl:left-[25.5%] 3xl:left-[31%] border-black bg-white no-touch-hover:hover:bg-black no-touch-hover:hover:text-white "> <svg aria-hidden="true" viewBox="0 0 9 16" fill="none" stroke="currentColor" xmlns="http://www.w3.org/2000/svg" class="w-4 h-5 transform -rotate-180"> <path fill-rule="evenodd" clip-rule="evenodd" d="M8.70703 8.00004L1.35348 15.3536L0.64637 14.6465L7.29282 8.00004L0.646371 1.35359L1.35348 0.646484L8.70703 8.00004Z" fill="black" /> <button aria-label="Zum nächsten Slider-Eintrag" class="splide__arrow splide__arrow--next absolute z-10 top-1/2 w-12 h-12 rounded-full border-2 flex items-center justify-center transition-all ease-in-out duration-100 right-1 js-slider-next md:right-[17%] lg:right-[23%] 2xl:right-[25.5%] 3xl:right-[31%] border-black bg-white no-touch-hover:hover:bg-black no-touch-hover:hover:text-white "> <svg aria-hidden="true" viewBox="0 0 9 16" fill="none" stroke="currentColor" xmlns="http://www.w3.org/2000/svg" class="w-4 h-5"> <path fill-rule="evenodd" clip-rule="evenodd" d="M8.70703 8.00004L1.35348 15.3536L0.64637 14.6465L7.29282 8.00004L0.646371 1.35359L1.35348 0.646484L8.70703 8.00004Z" fill="black" /> <article class=" border-black flex h-full flex-col justify-between border-2 border-t-0 px-8 pb-10 pt-7 sm:px-5 sm:pt-5" > KI-Plattform für Unternehmen Modellagnostisch, zentral steuerbar: Wie Exxeta verschiedene KI-Modelle im Unternehmen verfügbar macht. <a href="/success-stories/ki-plattform-bei-exxeta" id="mmyr723w" class="analytics-type-button flex justify-center items-center font-sen font-bold text-base appearance-none px-6 py-2 max-w-max border-4 rounded-full group transition-all duration-100 h-max ease-in-out sm:text-xl relative bg-transparent z-10 text-black border-black no-touch-hover:hover:bg-black no-touch-hover:hover:text-white " > Zur Story KI-Plattform für Unternehmen <svg width="9" height="16" viewBox="0 0 9 16" fill="none" stroke="currentColor" xmlns="http://www.w3.org/2000/svg" aria-hidden="true" class="origin-center transform ml-3 w-4 h-5 group-hover:translate-x-0.5 "> <path fill-rule="evenodd" clip-rule="evenodd" d="M8.70703 8.00004L1.35348 15.3536L0.64637 14.6465L7.29282 8.00004L0.646371 1.35359L1.35348 0.646484L8.70703 8.00004Z" fill="black" /> <article class=" border-black flex h-full flex-col justify-between border-2 border-t-0 px-8 pb-10 pt-7 sm:px-5 sm:pt-5" > Pkw-Leasing neu gedacht Exxeta implementiert gemeinsam mit Mercedes-Benz Leasing Deutschland neue State-of-the-Art-Leasingplattform. <a href="/success-stories/mercedes-benz-leasing-neu-gedacht" id="mmyn99nu" class="analytics-type-button flex justify-center items-center font-sen font-bold text-base appearance-none px-6 py-2 max-w-max border-4 rounded-full group transition-all duration-100 h-max ease-in-out sm:text-xl relative bg-transparent z-10 text-black border-black no-touch-hover:hover:bg-black no-touch-hover:hover:text-white " > Zur Story Pkw-Leasing neu gedacht <svg width="9" height="16" viewBox="0 0 9 16" fill="none" stroke="currentColor" xmlns="http://www.w3.org/2000/svg" aria-hidden="true" class="origin-center transform ml-3 w-4 h-5 group-hover:translate-x-0.5 "> <path fill-rule="evenodd" clip-rule="evenodd" d="M8.70703 8.00004L1.35348 15.3536L0.64637 14.6465L7.29282 8.00004L0.646371 1.35359L1.35348 0.646484L8.70703 8.00004Z" fill="black" /> <article class=" border-black flex h-full flex-col justify-between border-2 border-t-0 px-8 pb-10 pt-7 sm:px-5 sm:pt-5" > KI-gestützte Legacy-Migration für Real Garant Wie Exxeta 1,6 Millionen Zeilen Legacy-Code mittels KI in unter 18 Monaten modernisiert. <a href="/success-stories/real-garant-ki-legacy-migration" id="oLz1zFEdyScxSDQyKQ7lb" class="analytics-type-button flex justify-center items-center font-sen font-bold text-base appearance-none px-6 py-2 max-w-max border-4 rounded-full group transition-all duration-100 h-max ease-in-out sm:text-xl relative bg-transparent z-10 text-black border-black no-touch-hover:hover:bg-black no-touch-hover:hover:text-white " > Zur Story KI-gestützte Legacy-Migration für Real Garant <svg width="9" height="16" viewBox="0 0 9 16" fill="none" stroke="currentColor" xmlns="http://www.w3.org/2000/svg" aria-hidden="true" class="origin-center transform ml-3 w-4 h-5 group-hover:translate-x-0.5 "> <path fill-rule="evenodd" clip-rule="evenodd" d="M8.70703 8.00004L1.35348 15.3536L0.64637 14.6465L7.29282 8.00004L0.646371 1.35359L1.35348 0.646484L8.70703 8.00004Z" fill="black" /> <article class=" border-black flex h-full flex-col justify-between border-2 border-t-0 px-8 pb-10 pt-7 sm:px-5 sm:pt-5" > KI-Automatisierung im Kundenservice für Transdev Vertrieb KI-Automatisierung im Kundenservice bei Transdev – 75 % der Anfragen vollautomatisch, 24/7. <a href="/success-stories/ki-mail-bot-fuer-transdev-vertrieb" id="mmyr6itf" class="analytics-type-button flex justify-center items-center font-sen font-bold text-base appearance-none px-6 py-2 max-w-max border-4 rounded-full group transition-all duration-100 h-max ease-in-out sm:text-xl relative bg-transparent z-10 text-black border-black no-touch-hover:hover:bg-black no-touch-hover:hover:text-white " > Zur Story KI-Automatisierung im Kundenservice für Transdev Vertrieb <svg width="9" height="16" viewBox="0 0 9 16" fill="none" stroke="currentColor" xmlns="http://www.w3.org/2000/svg" aria-hidden="true" class="origin-center transform ml-3 w-4 h-5 group-hover:translate-x-0.5 "> <path fill-rule="evenodd" clip-rule="evenodd" d="M8.70703 8.00004L1.35348 15.3536L0.64637 14.6465L7.29282 8.00004L0.646371 1.35359L1.35348 0.646484L8.70703 8.00004Z" fill="black" /> <span class="splide__toggle__play items-center text-black"> Autoplay start <span class="splide__toggle__pause items-center text-black"> Autoplay stop <section id="section-10" class="w-full bg-black text-white "> <div class="py-16 px-5 sm:px-8 md:gap-x-8 md:grid md:grid-cols-2 md:items-center lg:gap-x-12 lg:px-10 xl:min-h-[40rem] 2xl:max-w-screen-2xl 2xl:mx-auto pt-0 lg:pt-0 3xl:pt-0 pb-0 lg:pb-0 3xl:pb-0 lg:grid-cols-2 "> <img src='/assets/_startseite-2026/ai-key-visual_morph_invers_4.gif' alt='' class='w-full h-full object_contain object-contain object-contain max-h-[34rem]' loading='lazy'> <article class="lg:row-start-1 mt-10 lg:mt-0 lg:col-start-1"> AI systems in productionAI Agents automatisieren Aufgaben, verbinden Daten und unterstützen Entscheidungen – direkt in bestehenden Systemen. <section id="section-11" class="xl:mx-auto py-16 lg:py-32 3xl:py-44 pt-0 lg:pt-0 3xl:pt-0 text-white bg-black "> <button aria-label="Zum vorherigen Slider-Eintrag" class="splide__arrow splide__arrow--prev absolute z-10 top-1/2 w-12 h-12 rounded-full border-2 flex items-center justify-center transition-all ease-in-out duration-100 js-tiles-slider-prev top-1/2 -left-6 lg:hidden border-white bg-black text-white no-touch-hover:hover:bg-white no-touch-hover:hover:text-black "> <svg aria-hidden="true" viewBox="0 0 9 16" fill="none" stroke="currentColor" xmlns="http://www.w3.org/2000/svg" class="w-4 h-5 transform -rotate-180"> <path fill-rule="evenodd" clip-rule="evenodd" d="M8.70703 8.00004L1.35348 15.3536L0.64637 14.6465L7.29282 8.00004L0.646371 1.35359L1.35348 0.646484L8.70703 8.00004Z" fill="black" /> <button aria-label="Zum nächsten Slider-Eintrag" class="splide__arrow splide__arrow--next absolute z-10 top-1/2 w-12 h-12 rounded-full border-2 flex items-center justify-center transition-all ease-in-out duration-100 js-tiles-slider-next top-1/2 -right-6 lg:hidden border-white bg-black text-white no-touch-hover:hover:bg-white no-touch-hover:hover:text-black "> <svg aria-hidden="true" viewBox="0 0 9 16" fill="none" stroke="currentColor" xmlns="http://www.w3.org/2000/svg" class="w-4 h-5"> <path fill-rule="evenodd" clip-rule="evenodd" d="M8.70703 8.00004L1.35348 15.3536L0.64637 14.6465L7.29282 8.00004L0.646371 1.35359L1.35348 0.646484L8.70703 8.00004Z" fill="black" /> <li class="splide__slide mx-auto lg:opacity-0"> <img src='/assets/_startseite-2026/ai-agents-prod.gif' alt='' class='my-5 w-56 h-80 object-contain mx-auto lg:w-40 lg:h-64' loading='lazy'> <h2 class="text-center mb-4 font-bandeins-bold text-4xl font-bold leading-none lg:text-2xl"> AI in production ML- und agentische Systeme – skalierbar, kontrollierbar, integriert. <li class="splide__slide mx-auto lg:opacity-0"> <img src='/assets/_startseite-2026/ai-agents-transformation.gif' alt='' class='my-5 w-56 h-80 object-contain mx-auto lg:w-40 lg:h-64' loading='lazy'> <h2 class="text-center mb-4 font-bandeins-bold text-4xl font-bold leading-none lg:text-2xl"> Transformation that sticks AI-Strategie, Operating Models, Governance und Skalierung. <li class="splide__slide mx-auto lg:opacity-0"> <img src='/assets/_startseite-2026/ai-agents-data.gif' alt='' class='my-5 w-56 h-80 object-contain mx-auto lg:w-40 lg:h-64' loading='lazy'> <h2 class="text-center mb-4 font-bandeins-bold text-4xl font-bold leading-none lg:text-2xl"> Data as backbone Belastbare Cloud- und Plattformarchitekturen. <li class="splide__slide mx-auto lg:opacity-0"> <img src='/assets/_startseite-2026/ai-agents-eengineering.gif' alt='' class='my-5 w-56 h-80 object-contain mx-auto lg:w-40 lg:h-64' loading='lazy'> <h2 class="text-center mb-4 font-bandeins-bold text-4xl font-bold leading-none lg:text-2xl"> Engineering that holds Integration, DevOps und resiliente Systemlandschaften. <span class="splide__toggle__play items-center 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